Wednesday, 17 September 2025

Industrial Devices: Leading Chlorination System Manufacturer in India Since 1980

 Industrial Devices: Leading Chlorination System Manufacturer in India Since 1980

When it comes to water treatment solutions, reliability, efficiency, and advanced technology are key factors. Industrial Devices has been a pioneer in the field of chlorination systems in India, delivering high-quality solutions since 1980. With over four decades of experience, the company has established itself as a trusted leader in the manufacturing and supply of chlorination systems for a wide range of industries.

🌊 Why Chlorination Systems Matter

Chlorination is one of the most effective methods for disinfecting water and ensuring it is safe for industrial processes, municipal supply, and other critical applications. Proper chlorination helps in eliminating bacteria, viruses, and other harmful microorganisms, thus protecting public health and maintaining industrial process efficiency.

🏭 Industrial Devices – A Legacy of Excellence

Founded in 1980, Industrial Devices has consistently provided innovative and reliable chlorination solutions across India. Their systems are designed to meet international quality standards, ensuring safe and efficient operation in various industrial sectors, including water treatment plants, chemical industries, food processing units, and pharmaceuticals.

✅ Key Features of Industrial Devices Chlorination Systems

  • High Reliability: Proven performance for decades in various industrial environments.
  • Advanced Technology: Incorporates modern automation and control systems for precision dosing.
  • Customized Solutions: Tailor-made chlorination systems to meet the specific needs of each client.
  • Robust Safety Standards: Built with safety interlocks and fail-safe designs to ensure operator and environmental safety.
  • Energy Efficiency: Designed to minimize energy consumption while maximizing performance.

🌟 Why Choose Industrial Devices?

  • Over 40 years of expertise in manufacturing and development.
  • In-depth understanding of Indian industrial requirements.
  • Excellent after-sales support and service.
  • Compliance with global standards and certifications.
  • Strong focus on research and innovation.

🚀 Future-Ready Solutions

As industries move toward more sustainable and eco-friendly solutions, Industrial Devices continues to innovate, integrating smart technologies and environmentally responsible practices into its chlorination systems in India.

👉 For businesses seeking reliable chlorination systems, Industrial Devices remains a name you can trust. Whether for large-scale industrial use or municipal water treatment, their proven track record speaks for itself.
📞 Contact Industrial Devices today and discover how they can help you maintain safe and efficient water treatment solutions.


Thursday, 7 August 2025

How to Choose the Right Chlorination System Manufacturer for Your Industry

 

How to Choose the Right Chlorination System Manufacturer for Your Industry

Chlorination systems play a crucial role in ensuring water safety and sanitation across various industries such as municipal water treatment, food processing, pharmaceuticals, and manufacturing. Choosing the right chlorination system manufacturer in India is not just about price—it's about reliability, safety, compliance, and long-term support. Here’s a comprehensive guide to help you make an informed decision.

1. Understand Your Industry’s Specific Requirements

Every industry has different water treatment needs and regulatory requirements. For example:

  • Municipal Water Supply: Needs reliable continuous disinfection with precise chlorine dosing.

  • Food & Beverage Industry: Requires systems that comply with food safety standards, minimizing chemical residues.

  • Pharmaceuticals: Demands ultra-pure water treatment with precise control over chlorine concentration.

Start by listing your industry-specific needs such as:

  • Type of chlorine (liquid, gas, solid)

  • Required flow rate and capacity

  • Monitoring and automation features

  • Compliance with industry regulations (e.g., FDA, EPA, WHO)

2. Evaluate Manufacturer Experience and Expertise

Experience matters when it comes to precision equipment like chlorination systems. Look for manufacturers who have:

  • Proven expertise in your industry

  • Years of experience in designing, manufacturing, and installing chlorination systems

  • Strong technical knowledge about chlorination processes and safety protocols

Check case studies or client testimonials to assess their track record.

3. Ensure Compliance with Regulatory Standards

A reliable manufacturer should provide systems that comply with local and international regulations such as:

  • WHO Guidelines for Drinking Water Quality

  • EPA regulations for water treatment

  • ISO certifications (e.g., ISO 9001 for quality management)

Request documentation or certification proofs to ensure compliance.

4. Assess System Technology and Innovation

Modern chlorination systems come with advanced features that improve efficiency and safety, including:

  • Automated chlorine dosing control

  • Real-time monitoring and remote control options

  • Leak detection systems

  • User-friendly interfaces

Select manufacturers who invest in R&D and offer innovative solutions that reduce human error and enhance process control.

5. Evaluate Safety Standards

Handling chlorine requires strict safety measures. Check if the manufacturer provides:

  • Comprehensive safety features such as gas leak detectors, emergency shut-off valves, and proper ventilation

  • Proper training programs for your team

  • Detailed operation manuals and safety documentation

Prioritize manufacturers that demonstrate a strong commitment to workplace safety.

6. After-Sales Support and Service

A chlorination system is a long-term investment. Reliable after-sales service is crucial for smooth operation. Ask about:

  • Availability of technical support

  • On-site service options

  • Availability of spare parts

  • Warranty terms

  • Training services for operators

A good manufacturer will offer service packages tailored to your needs.

7. Compare Cost vs. Value

While pricing is important, don’t compromise quality for a lower price. Evaluate the total cost of ownership, including:

  • Initial investment

  • Installation costs

  • Maintenance expenses

  • Energy efficiency

  • System lifespan

A high-quality, reliable system with robust support may save more money in the long run than a cheaper, unreliable option.

8. Request Demos and References

Before making a decision:

  • Request a live demonstration or video of the system in operation

  • Ask for references from other companies in your industry

  • Check independent reviews or industry forums

This helps verify manufacturer claims and ensures the system performs as expected in real-world conditions.


Conclusion

Selecting the right chlorination system manufacturer is critical for ensuring the safety, compliance, and efficiency of your industrial operations. Focus on industry expertise, technology innovation, regulatory compliance, and long-term support rather than just upfront cost. Take the time to research, request demos, and consult experts to make an informed, strategic choice.

If you’re looking for trusted chlorination system manufacturers who deliver high-quality systems tailored to your industry, we can help you get started on the right path. Reach out to industry experts today.



Wednesday, 16 July 2025

Benefits of Working with Certified Chlorination System Manufacturers

 

Benefits of Working with Certified Chlorination System Manufacturers

Ensuring safe and clean water is more important than ever in today’s world. Whether for municipal water treatment plants, industrial facilities, or swimming pools, chlorination remains one of the most effective and widely used methods to disinfect and maintain water quality. However, choosing the right chlorination system and manufacturer plays a crucial role in achieving consistent performance, reliability, and safety.

Working with Certified Chlorination System Manufacturers provides several key benefits that can save time, reduce costs, and ensure compliance with health regulations.


✅ 1. Guaranteed Quality and Reliability

Certified manufacturers follow stringent industry standards and guidelines during production, ensuring that every system they deliver meets high-quality benchmarks. This minimizes the risk of system failure, inconsistent chlorine dosing, or safety hazards, giving you peace of mind that your water treatment needs are met efficiently.


✅ 2. Compliance with Regulatory Standards

Water treatment systems must comply with local and international safety and environmental regulations. Certified manufacturers stay updated on changing compliance requirements and design their systems to meet these benchmarks, helping your organization avoid legal complications and potential penalties.


✅ 3. Expert Technical Support and Service

Working with a certified manufacturer provides access to expert technical support during installation, operation, and maintenance of chlorination systems. Certified providers offer professional guidance, troubleshooting assistance, and regular system check-ups, reducing downtime and extending the lifespan of the equipment.


✅ 4. Advanced Technology and Innovation

Certified manufacturers are often at the forefront of industry innovation, incorporating advanced features such as automated chlorine dosing, remote monitoring, and fail-safe mechanisms. These innovations improve system efficiency, reduce human error, and allow for real-time tracking of chlorine levels, enhancing overall water safety.


✅ 5. Cost-Effectiveness Over Time

Though certified systems may have a higher initial investment, their durability, optimized performance, and lower maintenance requirements lead to significant cost savings in the long run. Fewer breakdowns, lower chemical wastage, and extended equipment life translate into a better return on investment.


✅ 6. Customizable Solutions

Every facility has unique water treatment needs. Certified chlorination system manufacturers offer customized solutions tailored to specific applications, whether it’s for municipal water treatment, industrial cooling towers, or swimming pool sanitation. This ensures that your system operates at peak efficiency without unnecessary features or costs.


✅ 7. Peace of Mind with Safety

Chlorination involves handling potentially hazardous chemicals. Certified manufacturers design systems with built-in safety features, such as leak detection, automatic shutdown during faults, and proper chemical storage mechanisms, significantly reducing the risk of accidents.


Conclusion

Investing in a certified chlorination system manufacturer is more than just purchasing equipment — it’s a step toward reliable, efficient, and safe water treatment. From compliance and customization to long-term savings and advanced technology, certified manufacturers provide unmatched expertise and quality assurance.

👉 If you are looking for trusted chlorination system solutions, always opt for certified providers who prioritize performance, safety, and regulatory compliance.



Thursday, 15 May 2025

How Chlorination System Manufacturers Ensure Water Safety and Hygiene

 

How Chlorination System Manufacturers Ensure Water Safety and Hygiene

Water is essential for life, but ensuring its safety and hygiene is crucial to prevent waterborne diseases and maintain public health. One of the most effective and widely used methods of water disinfection is chlorination. Chlorination system manufacturers play a vital role in designing, developing, and supplying efficient chlorination solutions that ensure clean and safe water for industrial, commercial, and residential use.

✅ What Is Chlorination?

Chlorination is the process of adding chlorine or chlorine compounds to water to disinfect it by killing harmful bacteria, viruses, and other pathogens. It is highly effective, cost-efficient, and widely adopted in water treatment plants, industries, swimming pools, and even household water systems.

🌊 The Role of Chlorination System Manufacturers

Chlorination system manufacturers are responsible for developing advanced and reliable systems that ensure precise and safe dosing of chlorine in water supplies. Their expertise ensures that water remains free from harmful microorganisms while maintaining chemical safety and user convenience.

1️⃣ Designing Precise Dosing Systems

Accurate chlorine dosing is critical. Too little chlorine fails to disinfect, and too much can be harmful to human health. Manufacturers design automated dosing systems with sophisticated sensors and controllers that regulate chlorine levels based on real-time water quality measurements. This precision ensures consistent water hygiene.

2️⃣ Ensuring System Reliability and Safety

Safety is paramount when handling chlorine, a hazardous chemical. Manufacturers design systems with multiple safety features, including:
  • Leak detection sensors
  • Emergency shutdown systems
  • Alarms for high or low chlorine levels
    These features prevent accidental exposure and ensure operational safety.

3️⃣ Using High-Quality Materials and Components

To withstand harsh environments and corrosive chlorine chemicals, manufacturers use durable, corrosion-resistant materials such as PVC, stainless steel, and specialized polymers. This ensures the long life and reliability of the chlorination system, even under continuous operation.

4️⃣ Compliance with Health Standards

Leading manufacturers ensure that their chlorination systems comply with national and international health and safety standards, such as WHO guidelines and local drinking water regulations. Regular testing, certification, and quality control processes guarantee safe and effective disinfection.

5️⃣ Providing Tailored Solutions

Each water system is different—municipal water supply, industrial process water, or swimming pool water requires a specific approach. Chlorination system manufacturers customize solutions based on the application, water flow rate, contamination levels, and site requirements. This tailored approach ensures maximum effectiveness and efficiency.

✅ Benefits of Using Advanced Chlorination Systems

  • ✔️ Reliable Disinfection: Consistently eliminates bacteria, viruses, and other pathogens.
  • ✔️ Cost-Effective Operation: Automated systems reduce chemical waste and manpower requirements.
  • ✔️ Health and Safety Compliance: Maintains chlorine within safe limits as per regulations.
  • ✔️ Low Maintenance: Durable design and smart automation minimize service needs.
  • ✔️ Environmental Responsibility: Optimized dosing prevents chlorine overuse, protecting aquatic life downstream.

🚀 Conclusion

Best Chlorination system manufacturers in India are essential contributors to ensuring water safety and hygiene across industries and households. Their advanced technology, precision engineering, and focus on safety and compliance make chlorination an effective and trusted method for water disinfection.
For clean, safe, and hygienic water solutions, partnering with a reliable chlorination system manufacturer is the first step toward a healthier life and environment.
chlorination system manufacturers


Wednesday, 15 January 2020

Electrochlorination Systems

On-Site Sodium Hypochlorite Generation

Hyprolyser electrochlorination systems offer a safer, cleaner and more environmentally friendly way to provide chlorine for a vast range of water disinfection uses. Using only salt, water and electricity to produce hypochlorite, each Hyprolyser model offers assuredly the same quality of performance and advantages. Whether you are looking to disinfect a spa pool or provide sufficient chlorine to treat millions of liters of drinking water per day, there's a Hyprolyser system available to perfectly fit your requirements.

Utilization of electrochlorination?
Using salt as the raw material to generate your supply of hypochlorite offers several benefits. Salt is an extensively available product used in many commercial and industrial settings and is competitively priced for both small and large users. Compared to commercial chemicals salt is very safe and easy to store, has an unlimited rack life and requires minimal packaging which can be easily reused.

Using only salt, water and electricity, Hyprolyser systems efficiently generate a supply of dilute sodium hypochlorite <1%, below the threshold for classification as a hazardous substance.
With safe, economical chlorination using salt, water, and electrical energy, the Hyprolyser iSEC system produces a clean, non-hazardous solution of sodium hypochlorite (<1% Cl2) on demand. The hypochlorite solution is to fabricate on-demand and transferred to a product tank ready for use with standard dosing pumps injected directly into the pool circulation line.

Electrochlorination helps to low hazard and easy management:
The merits of using this system of chlorination are many; the avoidance of risks which eventuate through persistent chemical deliveries and handling, a low-hazard workplace and reduced disinfection costs, reduced health & safety management are just some of the advantages Hyprolyser can bring to your operation. 

Electrochlorination (or electrolytic chlorination) is a safe, reliable and efficient method for the on-site generation of reducing sodium hypochlorite. With the advancement of technology over the last decade, and the ingrained safety and environmental advantages provided by this system, electrochlorination is quick. becoming the choice order of chlorination across the water treatment trade.

decreasing the cost of chlorination and abolishing the need for hazardous chemicals transportation, handling, and storage, Hyprolyser process generates a non-hazardous sodium hypochlorite solution (below 1%) using salt, water & electricity.

Electrolyzer design
All Hyprolyser electrolyzers are manufactured and collected by hand in our factory in Lancashire. Meticulous attention to construction detail and thorough testing guarantee effective output, robustness and long term reliability. For peace of mind, all our electrolyzers are provided with a 5 year limited warranty.

Process control
The whole electrolysis procedure is controlled using our specially developed, dedicated software. All key performance parameters are monitored and can be obtained remotely via Modbus output.

Our Support Services & Training

Our system specifiers can be assured that safety, correct installation and high-quality preservation can be provided through our network of approved Service Partners. All Service Partners receive training to enable a substantial understanding of installation, service requirements and certify the integrity and performance of our products at all times.

Go to our Contact page to place an order, request further information or to subscribe and stay updated on our latest product news. Contact : www.industrialdevices.in

Thursday, 26 December 2019

UV DISINFECTION SYSTEMS FOR WATER CHLORINATION TREATMENT

Chlorination/ozonation is the method of adding chlorine to drinking water to disinfect it and kill germs. Different processes may be used to achieve safe levels of chlorine in drinking water.

Chlorine is accessible as compressed elemental gas, sodium hypochlorite solution (NaOCl) or solid calcium hypochlorite (Ca(OCl)2 1. There are many water treatment solutions available. It can prove to be beneficial for you to conduct thorough research before choosing anyone. 

One option obtainable is an Ultraviolet Water Disinfection System. Keep reading to learn more about the uses of Ultraviolet Systems!

What exactly is a UV disinfection system and how does it work?

The UV treatment process is an extremely instant physical method that causes a molecular rearrangement of the genetic material, known as DNA, of the microorganism, 
which renders it inactive and incapable of causing infection. UV Disinfection water chlorination system is used in many different applications starting from the purification of drinking water in individual homes to disinfecting the water supply facility of entire townships and world.
Also, UV treatment of water chlorination is recognized as the safer, environmentally-friendly and more cost-effective way to make clean for industrial applications.

How does a UV disinfection system work for water chlorination?
In the UV water disinfection technology, Ultraviolet germicidal irradiation (UVGI) uses 253.7 nanometers ultraviolet light to kill microorganisms. it is effective in destroying the nucleic acids in these organisms so that their DNA is disrupted, No bacteria, viruses, molds or their spores can persist when exposed to the correct dose of UV light. Therefore UV is considered the best solution for water sterilization.

What are the benefits of UV disinfection systems?
1.  Lower running cost
A UV disinfection plant is much more economical to run as compared to chlorination with a typical payback period of 1.5 years against a chlorination plant using chemical
compound sodium hypochlorite(NaOCI).

2.  Simple and failsafe operation:
An ultraviolet disinfection system works with very little or no user intervention. The online tracking system constantly checks the disinfection method and will alert the user in case of any drop in the performance of the UV water ozonation system.

3.  Compact:
UV disinfects in seconds and does not require any contact tank or retention time saving valuable real estate, especially in urban environments.

4.  Environmentally Friendly
UV uses no chemical and forms no by-products. Compare this to chlorine which produces dangerous carcinogens such as tri halo methanes which further pollute our environment, and endanger our health.

5.  Safe
A UV disinfection system does not need the procurement of dangerous chemicals like Chlorine Gas or Sodium Hypochlorite which can lead to burns and respiratory issues.

6.  Energy Efficient
Well designed systems like Alfaa ultraviolet systems use extremely energy-efficient UV radiation sources that consume a fraction of electricity as compared to other alternative technologies.

What about the maintenance of UV disinfection systems?
There may be some cases where the water is not adequately pre-treated and turbidity levels are higher than desired. In such cases, routine inspection and cleaning can be carried out every six months. In the case of high turbidity and hardness, the cleaning frequency would possibly be accumulated. 
Finally, ultraviolet radiation has a limited life and must be replaced once it is exhausted. In the unlikely event of premature failure of the lamp, the tracking circuit can provide the signal 
to advise replacement.

INDUSTRIAL DEVICE is the market leader for UV disinfection systems in India with thousands of installations for various industries and applications. We Give Perfect to take care of assembly and testing to make sure all our customer's products are in perfect working order.

Wednesday, 20 November 2019

Chlorine Dioxide Generator

Chlorine Dioxide is now recognized as one of the safest, most effective ideal biocides and sterilizing agents available today. As a result, it is widely used in both large and small scale industrial applications where a potent but environment-friendly biocide is required.
Many of its uses and applications are the US Environmental Protection Agency, WHO, FDA, UK, and EU government-approved: and highly recommended by several researchers 
and research establishments throughout the world.

WHAT IS CHLORINE DIOXIDE?

Chlorine dioxide is a chemical substance with the formula ClO2. it is a yellowish-green gas with high solubility in water and is a very powerful oxidizing chemical at −59 °C. 
As one of many oxides of chlorine, it is a potent and useful oxidizing agent used in water treatment and bleaching. It is highly unstable and hence cannot be stored or transported in bulk. Chlorine Dioxide – What you can't say from its name. All water treatment starts with water disinfection. INDUSTRIAL DEVICES realized disinfecting water properly is as important as treating water and is providing a unique and cost-effective solution for water disinfection or medical care.
We have developed perfectly automatic Chlorine Dioxide generators for water disinfection. CLO2 is
2.5 times more powerful than conventional Chlorine.

Salient Features of Chlorine DiOxide :

There are numerous advantages of chlorine dioxide over disinfectants, notably chlorine, including:
Chlorine dioxide (ClO2) has a higher disinfection potential than chlorine and is 2.5 times more powerful than chlorine.

No pH dependence – Chlorine dioxide is an effective disinfectant, even at high pH levels where chlorine loses much of its disinfection potential.

No THM formation – Unlike chlorine, chlorine dioxide doesn't mix with humic or fulvic acids in surface (river) water to make trihalomethanes, suspected carcinogens.

No combination with ammonia – Chlorine dioxide does not combine with the ammonia in water, like chlorine, requiring smaller doses to achieve disinfection.

No chlorophenol formation - Chlorine combines with phenols to create chlorophenols, inflicting taste and odor issues. Chlorine dioxide destroys phenols, eliminating many tastes and odor problems.

Oxidation of iron and manganese - Chlorine dioxide rapidly oxidizes soluble iron and manganese to an insoluble state for flocculation and filtration. Chlorine alone takes days to oxide manganese, and cannot oxidize chemical change iron.

Oxidizes sulfides without high pH - Sulfide oxidation using chlorine requires high pH to prevent the formation of colloidal sulfur, which can plug up equipment. Chlorine dioxide could also be used over a broad pH vary (5-9) without colloidal sulfur formation.

No loss due to storage – Chlorine concentration in a tank of 12.5% sodium hypochlorite solution is subject to varying decay rates based on ambient conditions. Sodium chlorite and hydrochloric acid may be stored for more than a year without significant decay.

There are many methods to produce ClO2. Most other ClO2 systems mix chlorine gas and sodium Chlorite or they use acid mixed with Sodium Hypochlorite to release chlorine gas and sodium chlorite.

Method of Generation of the proposed system:-

The system is designed to produce ClO2 based on an acid-chlorite process. This process activates sodium chlorite with hydrochloric acid to generate chlorine Dioxide using the reaction.

5NaClO2+4 HCl = 4ClO2+5NaCl+2 H2O

The generators are available in 2 versions. Smaller capability models use dilute 9% HCl and 7.5 % NaClO2 and the larger models use concentrated chemical of 32% HCl and 25 % NaClO2. 
Dilution Water is added to stay the concentration within the reactor low and Chlorine DiOxide solution will have a 2% concentration.

For a list, reference visit our website : www.industrialdevices.in