Electrochlorination Systems

On-Site Sodium Hypochlorite Generation

Hyprolyser electrochlorination systems offer a safer, cleaner and more environmentally friendly way to provide chlorine for a vast range of water disinfection uses. Using only salt, water and electricity to produce hypochlorite, each Hyprolyser model offers assuredly the same quality of performance and advantages. Whether you are looking to disinfect a spa pool or provide sufficient chlorine to treat millions of liters of drinking water per day, there's a Hyprolyser system available to perfectly fit your requirements.

Utilization of electrochlorination?
Using salt as the raw material to generate your supply of hypochlorite offers several benefits. Salt is an extensively available product used in many commercial and industrial settings and is competitively priced for both small and large users. Compared to commercial chemicals salt is very safe and easy to store, has an unlimited rack life and requires minimal packaging which can be easily reused.

Using only salt, water and electricity, Hyprolyser systems efficiently generate a supply of dilute sodium hypochlorite <1%, below the threshold for classification as a hazardous substance.
With safe, economical chlorination using salt, water, and electrical energy, the Hyprolyser iSEC system produces a clean, non-hazardous solution of sodium hypochlorite (<1% Cl2) on demand. The hypochlorite solution is to fabricate on-demand and transferred to a product tank ready for use with standard dosing pumps injected directly into the pool circulation line.

Electrochlorination helps to low hazard and easy management:
The merits of using this system of chlorination are many; the avoidance of risks which eventuate through persistent chemical deliveries and handling, a low-hazard workplace and reduced disinfection costs, reduced health & safety management are just some of the advantages Hyprolyser can bring to your operation. 

Electrochlorination (or electrolytic chlorination) is a safe, reliable and efficient method for the on-site generation of reducing sodium hypochlorite. With the advancement of technology over the last decade, and the ingrained safety and environmental advantages provided by this system, electrochlorination is quick. becoming the choice order of chlorination across the water treatment trade.

decreasing the cost of chlorination and abolishing the need for hazardous chemicals transportation, handling, and storage, Hyprolyser process generates a non-hazardous sodium hypochlorite solution (below 1%) using salt, water & electricity.

Electrolyzer design
All Hyprolyser electrolyzers are manufactured and collected by hand in our factory in Lancashire. Meticulous attention to construction detail and thorough testing guarantee effective output, robustness and long term reliability. For peace of mind, all our electrolyzers are provided with a 5 year limited warranty.

Process control
The whole electrolysis procedure is controlled using our specially developed, dedicated software. All key performance parameters are monitored and can be obtained remotely via Modbus output.

Our Support Services & Training

Our system specifiers can be assured that safety, correct installation and high-quality preservation can be provided through our network of approved Service Partners. All Service Partners receive training to enable a substantial understanding of installation, service requirements and certify the integrity and performance of our products at all times.

Go to our Contact page to place an order, request further information or to subscribe and stay updated on our latest product news. Contact : www.industrialdevices.in

UV DISINFECTION SYSTEMS FOR WATER CHLORINATION TREATMENT

Chlorination/ozonation is the method of adding chlorine to drinking water to disinfect it and kill germs. Different processes may be used to achieve safe levels of chlorine in drinking water.

Chlorine is accessible as compressed elemental gas, sodium hypochlorite solution (NaOCl) or solid calcium hypochlorite (Ca(OCl)2 1. There are many water treatment solutions available. It can prove to be beneficial for you to conduct thorough research before choosing anyone. 

One option obtainable is an Ultraviolet Water Disinfection System. Keep reading to learn more about the uses of Ultraviolet Systems!

What exactly is a UV disinfection system and how does it work?

The UV treatment process is an extremely instant physical method that causes a molecular rearrangement of the genetic material, known as DNA, of the microorganism, 

which renders it inactive and incapable of causing infection. UV Disinfection water chlorination system is used in many different applications starting from the purification of drinking water in individual homes to disinfecting the water supply facility of entire townships and world.

Also, UV treatment of water chlorination is recognized as the safer, environmentally-friendly and more cost-effective way to make clean for industrial applications.

How does a UV disinfection system work for water chlorination?

In the UV water disinfection technology, Ultraviolet germicidal irradiation (UVGI) uses 253.7 nanometers ultraviolet light to kill microorganisms. it is effective in destroying the nucleic acids in these organisms so that their DNA is disrupted, No bacteria, viruses, molds or their spores can persist when exposed to the correct dose of UV light. Therefore UV is considered the best solution for water sterilization.

What are the benefits of UV disinfection systems?

1.  Lower running cost

A UV disinfection plant is much more economical to run as compared to chlorination with a typical payback period of 1.5 years against a chlorination plant using chemical

compound sodium hypochlorite(NaOCI).

2.  Simple and failsafe operation:

An ultraviolet disinfection system works with very little or no user intervention. The online tracking system constantly checks the disinfection method and will alert the user in case of any drop in the performance of the UV water ozonation system.

3.  Compact:

UV disinfects in seconds and does not require any contact tank or retention time saving valuable real estate, especially in urban environments.

4.  Environmentally Friendly

UV uses no chemical and forms no by-products. Compare this to chlorine which produces dangerous carcinogens such as tri halo methanes which further pollute our environment, and endanger our health.

5.  Safe

A UV disinfection system does not need the procurement of dangerous chemicals like Chlorine Gas or Sodium Hypochlorite which can lead to burns and respiratory issues.

6.  Energy Efficient

Well designed systems like Alfaa ultraviolet systems use extremely energy-efficient UV radiation sources that consume a fraction of electricity as compared to other alternative technologies.

What about the maintenance of UV disinfection systems?

There may be some cases where the water is not adequately pre-treated and turbidity levels are higher than desired. In such cases, routine inspection and cleaning can be carried out every six months. In the case of high turbidity and hardness, the cleaning frequency would possibly be accumulated. 

Finally, ultraviolet radiation has a limited life and must be replaced once it is exhausted. In the unlikely event of premature failure of the lamp, the tracking circuit can provide the signal 

to advise replacement.

INDUSTRIAL DEVICE is the market leader for UV disinfection systems in India with thousands of installations for various industries and applications. We Give Perfect to take care of assembly and testing to make sure all our customer's products are in perfect working order.

Chlorine Dioxide Generator

Chlorine Dioxide is now recognized as one of the safest, most effective ideal biocides and sterilizing agents available today. As a result, it is widely used in both large and small scale industrial applications where a potent but environment-friendly biocide is required.

Many of its uses and applications are the US Environmental Protection Agency, WHO, FDA, UK, and EU government-approved: and highly recommended by several researchers 

and research establishments throughout the world.

WHAT IS CHLORINE DIOXIDE?

Chlorine dioxide is a chemical substance with the formula ClO2. it is a yellowish-green gas with high solubility in water and is a very powerful oxidizing chemical at −59 °C. 

As one of many oxides of chlorine, it is a potent and useful oxidizing agent used in water treatment and bleaching. It is highly unstable and hence cannot be stored or transported in bulk. Chlorine Dioxide – What you can't say from its name. All water treatment starts with water disinfection. INDUSTRIAL DEVICES realized disinfecting water properly is as important as treating water and is providing a unique and cost-effective solution for water disinfection or medical care.

We have developed perfectly automatic Chlorine Dioxide generators for water disinfection. CLO2 is

2.5 times more powerful than conventional Chlorine.

Salient Features of Chlorine DiOxide :

There are numerous advantages of chlorine dioxide over disinfectants, notably chlorine, including:

Chlorine dioxide (ClO2) has a higher disinfection potential than chlorine and is 2.5 times more powerful than chlorine.

No pH dependence – Chlorine dioxide is an effective disinfectant, even at high pH levels where chlorine loses much of its disinfection potential.

No THM formation – Unlike chlorine, chlorine dioxide doesn't mix with humic or fulvic acids in surface (river) water to make trihalomethanes, suspected carcinogens.

No combination with ammonia – Chlorine dioxide does not combine with the ammonia in water, like chlorine, requiring smaller doses to achieve disinfection.

No chlorophenol formation - Chlorine combines with phenols to create chlorophenols, inflicting taste and odor issues. Chlorine dioxide destroys phenols, eliminating many tastes and odor problems.

Oxidation of iron and manganese - Chlorine dioxide rapidly oxidizes soluble iron and manganese to an insoluble state for flocculation and filtration. Chlorine alone takes days to oxide manganese, and cannot oxidize chemical change iron.

Oxidizes sulfides without high pH - Sulfide oxidation using chlorine requires high pH to prevent the formation of colloidal sulfur, which can plug up equipment. Chlorine dioxide could also be used over a broad pH vary (5-9) without colloidal sulfur formation.

No loss due to storage – Chlorine concentration in a tank of 12.5% sodium hypochlorite solution is subject to varying decay rates based on ambient conditions. Sodium chlorite and hydrochloric acid may be stored for more than a year without significant decay.

There are many methods to produce ClO2. Most other ClO2 systems mix chlorine gas and sodium Chlorite or they use acid mixed with Sodium Hypochlorite to release chlorine gas and sodium chlorite.

Method of Generation of the proposed system:-

The system is designed to produce ClO2 based on an acid-chlorite process. This process activates sodium chlorite with hydrochloric acid to generate chlorine Dioxide using the reaction.

5NaClO2+4 HCl = 4ClO2+5NaCl+2 H2O

The generators are available in 2 versions. Smaller capability models use dilute 9% HCl and 7.5 % NaClO2 and the larger models use concentrated chemical of 32% HCl and 25 % NaClO2. 
Dilution Water is added to stay the concentration within the reactor low and Chlorine DiOxide solution will have a 2% concentration.

For a list, reference visit our website : www.industrialdevices.in

Advantages of Chlorine Vaporizer

We manufacture a complete line of Chlorination System feed and related tools for Chlorine Vaporizer Roller Supports, Manifold, Lifting Beam, Valves, etc. Industrial Devices has focused on producing the most durable equipment on the market. Our equipment is Designed by machining (rather than injection moulding) the finest and perfect materials available for each application.

We are one of the leading manufacturers and suppliers of Chlorine Dosing System Manufacturer India.The 80% of the produced chlorine is used for organic and inorganic chemicals synthesis whereas the remaining 20% is put into use by disinfection industry. Chlorine vaporizer is available in the market due to easy in transport and storage. A vaporizer has to be employed for controlled usage of chlorine in manufacturing industries and for sale dosage in disinfection industries.

Chlorine vaporizer is recommended when higher continuous chlorine gas feed rate is needed. Chlorine gas can be directly withdrawn from ton containers.but the discharge rates are about 1.5-2kg/day/. As direct heating of ton container is also not possible, a vaporizer has to be employed for higher capacity requirements.

Advantages of establishing Chlorine Vaporizer:

• Large Capacities can be handled
• High Heat transfer Area
• Negligible pressure drop
• Easy to dismantle for clearing of tubes and inspection
• Maximum super heat available
• Easy to erect and commission

Why Choose Industrial Devices for chlorine vaporizer?

Industrial device Gas chlorination Vaporiser equipment is actually the finest and first-rate on the market. What we show us different from all of our competitors? Here are some important key points:

We Give Perfect to take care in assembly and testing to make sure all our customer's products are in perfect working order.

We Provide immediate shipment for all stock products.

We machine all of our parts from a solid stock of the finest and perfect components available. Our body parts are manufactured from PVC(Poly Vinyl Chloride) stock and will not Damaged or corrupt. This avoids leaks and greatly decrease repair charges.

Our material selection and manufacture are designed for maximum Duration and rust resistance resist.

we offer the finest inlet filter available for up to 100 PPD (2 kg/hr) feed rates.

Call us +91-11-46612574 to find out more about why you should choose Industrial Devices for chlorine vaporizer.

Importance of Chlorine Gas Leak Detector

Chlorine gas leak detector keeps checking where the area the gas is leaking and helps us to prevent from hazardous gasses leaked by chlorine.

Single-gas detection tubes contain granules that change colour when exposed to a specific compound, making them ideal for spot testing. Fixed gas detectors provide continuous monitoring of a specific area. Gas-detection control panels manage multiple gas sensors, communicate the status of a detection system, and set limits for activating alarms and warnings.

At some point workers may encounter gas leak that may be dangerous to them which may risk your project and which may lead to stop the plans and programmes this is the foremost reason why company should need chlorine gas leak detector because as soon as gas check we cant be able to detect to realise, even though if we realise it will be too late so as a precaution every chlorine company should need chlorine gas leak detector using a properly-configured .For the most precise detection, custom make your sensors to guide the gases you’re most likely to confrontation in your application or those that could pose the most danger should they be present

How as detectors work

As soon as the gas leaks gas detectors volumes and indicates the leakage via air through robotics to prevent employees from fire and to stop uncertainty occur in organisation ,it is basically battery operated machine, when detector measures the leakage the sensor will respond to the point or scale, when sensor surpasses then alarm will bell, this signs gas leak and gives awareness to the workers

Harmful Effects of Chlorine Gas Leak

1.Respiratory Tract Irritant

2.Eye Irritant

3.Mouth and throat irritant

4.Skin irritant

5.A headache and nausea

6.Problems with the digestive system

7.Corrosion of teeth.

8.Asthma and cancer.

To avoid all the above mentioned problems which leads because of chlorine gas leak when people in hail ,each and every company must keep gas leak detector.

We are are one of the leading chlorine gas leak detector manufacturers and suppliers in india.To know more details about our products and services visit our website 

Role of Chlorine in Day to Day Life

While you might not realize it, the chemical chlorine and its compounds are part of almost everyone's daily life. The water you drink, the food you eat, the medicine you take, the apparels you clean, the swimming pool you swim in, the car you drive, and thousands of other products are sanitised or manufactured with chlorine.

Chlorine is used in many industrial processes, including industries where plastics, vinyl, and nylon are made as well as pharmaceuticals and the food/beverage industry, too. The electronics industry depends on chlorine in the production of microprocessors and computers. Chlorine is used in the manufacture of gasoline additives, brake fluid, and antifreeze, as well as popular metals such as titanium, magnesium, and aluminium.

How can something so common and useful also be so dangerous and potentially deadly when used improperly? Chlorine gas has an intoxicating effect and appears green-yellow at room temperature. It is also water-soluble. At 0.3 to 0.5 parts per million (ppm), you can start to detect its smell, and trouble soon follows in higher concentrations.

Chlorine gas may have a burning effect on the eyes, nose, and throat which may cause bronchial inflammation, respiratory tract damage, and death. Chlorine is denser than air, which implies that it remains near the ground and exposure victims need to be moved away from the contaminated environment. In World War I, chlorine gas also was used as a weapon which caused mass destruction on U.S. soldiers.

Clean Water Treatment 

Chlorine is used as a cleaning agent to treat drinking water to destroy bacteria and other harmful micro-organisms. It also restricts the growth of algae or slime and helps improve the taste and smell of fresh water. Chlorinating basins and well sites have small infrastructure enclosing chlorine storage tanks with mixing systems. Fans are provided for a ventilation system, with gas detectors installed for monitoring and alarm purposes in case of a system leak. Handy gas detectors often are carried into these confined space areas.

Sewage Wastewater 

For neutralization of effluent, a complete chlorination system is used at waste treatment facilities. Toxic gas detectors are used to detect chlorine gas at this location - the chlorine tanks, the chlorine dosing pump, the chlorine mixer, and the sampling area. In open settling pond areas, portable gas detectors are carried to warn workers of excessively high concentrations of gas.

In the workplace, both handy gas detectors and fixed gas detection systems are installed to help protect workers from chlorine. Depending on the type of workplace hazard, one or both types of gas detectors may be used. From the above description, it is clear the use of chlorine is prevalent in so many industries and it is helpful if we have a broader understanding of its applications in various industries before developing a chlorine gas safety program and determining the requirements for portable and/or fixed gas detectors in any plant.

We have supplied Chlorinators and Chlorination Systems to various clients across india. We are are one of the leading chlorinators manufacturers and suppliers in india.To know more details about our products and services visit our website 

Want To Have A More Appealing Gas Chlorinator? Read This!

Gas Chlorine is still the most common and cost-effective disinfection technology for water and wastewater treatment applications. Gas chlorinator, sulfonate & ammoniator safety has been greatly improved over the years. Gas feeders tools are now installed vacuum feed in lieu of pressure feed and are direct container mounted vs. remote mounted vacuum regulators. Safety has also been gained by the adding of chlorine emergency shutoff actuators. Automatically and Manually control gas chlorine feed systems are available through Industrial Devices and are capable of feeding chlorine, Chlorine Vaporizer, Chlorination Accessories, and Safety Systems solutions.

For our valued clients, we bring forth a quality assortment of Chlorine Gas Chlorinators. We, at our end, make sure that our entire range of leak absorption system automatically controls the leakage of chlorine. This Chlorine Gas chlorinator is extensively used as a safety device used to reduce the diffusion of chlorine gas into the atmosphere. Our offered gas leak absorption system is also used as a cleaning agent and is offered to our customers at nominal prices. 

Uses Of Gas Chlorinators:

The use of Vacuum Gas Chlorination for sterilizing water is widely practiced throughout the world. Vacuum Gas Cylinder (direct cylinder mounted gas chlorination) is generally accepted as a very efficient and economical means of rendering water supplies safe to drink and giving protection against water-borne diseases. The technique involves mixing chlorine gas and water to form hypochlorous acid. This kills the harmful bacteria and viruses. 

This system automatically controls the leakage of chlorine from 100kg and 900kg tunnels and that chlorine is used as a cleaning agent. This system consists of a blower, absorption tower with Raschig rings, alkali tank (NaOH), etc. It ensures a person to take breath easily. It has the consumption Sufficiency of 100kg/hr and 200kg/hr for 100kg and 900kg cylinders. 

Operation Method of Gas Chlorinator:

Manual Mode

- If Leaking of chlorine gas sensed by means of ammonia torch and the leakage is unmanageable or to remove the excess of chlorine gas in the chlorination rooms.

- Arrangement of the caustic solution in caustic holding tank should be kept ready.

- Wear Self breathing appliance if the caustic recirculation pump and blower starters are in the same chlorination room.

- Start the blower so that the blower will absorb the chlorine gas in the rooms and put it in the scrubbing system.

Note: Never mix caustic flakes with water inside the caustic holding tank for the arrangement of caustic solution. It should be arranged outside or use caustic solution which is easily available. 

Automatic Mode 

In addition to the basic consumption system, it includes of

Leakage Detector, Leakage Sensors, Leakage Alarm device ,and Control panel.

Gas chlorinators, sulfonate, and ammoniators systems for water and wastewater treatment.

Applications include:

Municipal, Industrial, Agricultural, Recreational, Food, and Healthcare

Regal chlorinator has a proven reliability record and offer:

- Long life

- Ease of maintenance [68 parts]

- Quality construction and materials

- Offer limited lifetime warranty on diaphragm and inlet safety valve spring.

- Regal Gas Chlorinator

Performance range:

- Chlorinators are available for cylinder mount, wall mount, auto-change-over, and automatic control installations.

- Capacities offered are from 30 g/h to 40 kg/h

- sulfonate capacities are 75 g/h to 10 kg/h

- Ammoniator capacities are 75 g/h to 2 kg/h

- Cylinder mount diagram Model 216

Additional equipment available includes:

Gas detector/alarm unit with a low-level 1ppm warning and 3ppm dangerous alarm settings

Smart Valve for various control options such as:

 - Flow proportional control

 - Residual only control

 - Compound loop control

 - Feed-forward de-chlorination control

 - Ton container adaptor fitting

For More Details Visit:http://industrialdevices.in/