Chlorine Dioxide Generator

Chlorine Dioxide is now recognized as one of the safest, most effective ideal biocides and sterilizing agents available today. As a result, it is widely used in both large and small scale industrial applications where a potent but environment-friendly biocide is required.

Many of its uses and applications are the US Environmental Protection Agency, WHO, FDA, UK, and EU government-approved: and highly recommended by several researchers 

and research establishments throughout the world.

WHAT IS CHLORINE DIOXIDE?

Chlorine dioxide is a chemical substance with the formula ClO2. it is a yellowish-green gas with high solubility in water and is a very powerful oxidizing chemical at −59 °C. 

As one of many oxides of chlorine, it is a potent and useful oxidizing agent used in water treatment and bleaching. It is highly unstable and hence cannot be stored or transported in bulk. Chlorine Dioxide – What you can't say from its name. All water treatment starts with water disinfection. INDUSTRIAL DEVICES realized disinfecting water properly is as important as treating water and is providing a unique and cost-effective solution for water disinfection or medical care.

We have developed perfectly automatic Chlorine Dioxide generators for water disinfection. CLO2 is

2.5 times more powerful than conventional Chlorine.

Salient Features of Chlorine DiOxide :

There are numerous advantages of chlorine dioxide over disinfectants, notably chlorine, including:

Chlorine dioxide (ClO2) has a higher disinfection potential than chlorine and is 2.5 times more powerful than chlorine.

No pH dependence – Chlorine dioxide is an effective disinfectant, even at high pH levels where chlorine loses much of its disinfection potential.

No THM formation – Unlike chlorine, chlorine dioxide doesn't mix with humic or fulvic acids in surface (river) water to make trihalomethanes, suspected carcinogens.

No combination with ammonia – Chlorine dioxide does not combine with the ammonia in water, like chlorine, requiring smaller doses to achieve disinfection.

No chlorophenol formation - Chlorine combines with phenols to create chlorophenols, inflicting taste and odor issues. Chlorine dioxide destroys phenols, eliminating many tastes and odor problems.

Oxidation of iron and manganese - Chlorine dioxide rapidly oxidizes soluble iron and manganese to an insoluble state for flocculation and filtration. Chlorine alone takes days to oxide manganese, and cannot oxidize chemical change iron.

Oxidizes sulfides without high pH - Sulfide oxidation using chlorine requires high pH to prevent the formation of colloidal sulfur, which can plug up equipment. Chlorine dioxide could also be used over a broad pH vary (5-9) without colloidal sulfur formation.

No loss due to storage – Chlorine concentration in a tank of 12.5% sodium hypochlorite solution is subject to varying decay rates based on ambient conditions. Sodium chlorite and hydrochloric acid may be stored for more than a year without significant decay.

There are many methods to produce ClO2. Most other ClO2 systems mix chlorine gas and sodium Chlorite or they use acid mixed with Sodium Hypochlorite to release chlorine gas and sodium chlorite.

Method of Generation of the proposed system:-

The system is designed to produce ClO2 based on an acid-chlorite process. This process activates sodium chlorite with hydrochloric acid to generate chlorine Dioxide using the reaction.

5NaClO2+4 HCl = 4ClO2+5NaCl+2 H2O

The generators are available in 2 versions. Smaller capability models use dilute 9% HCl and 7.5 % NaClO2 and the larger models use concentrated chemical of 32% HCl and 25 % NaClO2. 
Dilution Water is added to stay the concentration within the reactor low and Chlorine DiOxide solution will have a 2% concentration.

For a list, reference visit our website : www.industrialdevices.in

Advantages of Chlorine Vaporizer

We manufacture a complete line of Chlorination System feed and related tools for Chlorine Vaporizer Roller Supports, Manifold, Lifting Beam, Valves, etc. Industrial Devices has focused on producing the most durable equipment on the market. Our equipment is Designed by machining (rather than injection moulding) the finest and perfect materials available for each application.

We are one of the leading manufacturers and suppliers of Chlorine Dosing System Manufacturer India.The 80% of the produced chlorine is used for organic and inorganic chemicals synthesis whereas the remaining 20% is put into use by disinfection industry. Chlorine vaporizer is available in the market due to easy in transport and storage. A vaporizer has to be employed for controlled usage of chlorine in manufacturing industries and for sale dosage in disinfection industries.

Chlorine vaporizer is recommended when higher continuous chlorine gas feed rate is needed. Chlorine gas can be directly withdrawn from ton containers.but the discharge rates are about 1.5-2kg/day/. As direct heating of ton container is also not possible, a vaporizer has to be employed for higher capacity requirements.

Advantages of establishing Chlorine Vaporizer:

• Large Capacities can be handled
• High Heat transfer Area
• Negligible pressure drop
• Easy to dismantle for clearing of tubes and inspection
• Maximum super heat available
• Easy to erect and commission

Why Choose Industrial Devices for chlorine vaporizer?

Industrial device Gas chlorination Vaporiser equipment is actually the finest and first-rate on the market. What we show us different from all of our competitors? Here are some important key points:

We Give Perfect to take care in assembly and testing to make sure all our customer's products are in perfect working order.

We Provide immediate shipment for all stock products.

We machine all of our parts from a solid stock of the finest and perfect components available. Our body parts are manufactured from PVC(Poly Vinyl Chloride) stock and will not Damaged or corrupt. This avoids leaks and greatly decrease repair charges.

Our material selection and manufacture are designed for maximum Duration and rust resistance resist.

we offer the finest inlet filter available for up to 100 PPD (2 kg/hr) feed rates.

Call us +91-11-46612574 to find out more about why you should choose Industrial Devices for chlorine vaporizer.

Importance of Chlorine Gas Leak Detector

Chlorine gas leak detector keeps checking where the area the gas is leaking and helps us to prevent from hazardous gasses leaked by chlorine.

Single-gas detection tubes contain granules that change colour when exposed to a specific compound, making them ideal for spot testing. Fixed gas detectors provide continuous monitoring of a specific area. Gas-detection control panels manage multiple gas sensors, communicate the status of a detection system, and set limits for activating alarms and warnings.

At some point workers may encounter gas leak that may be dangerous to them which may risk your project and which may lead to stop the plans and programmes this is the foremost reason why company should need chlorine gas leak detector because as soon as gas check we cant be able to detect to realise, even though if we realise it will be too late so as a precaution every chlorine company should need chlorine gas leak detector using a properly-configured .For the most precise detection, custom make your sensors to guide the gases you’re most likely to confrontation in your application or those that could pose the most danger should they be present

How as detectors work

As soon as the gas leaks gas detectors volumes and indicates the leakage via air through robotics to prevent employees from fire and to stop uncertainty occur in organisation ,it is basically battery operated machine, when detector measures the leakage the sensor will respond to the point or scale, when sensor surpasses then alarm will bell, this signs gas leak and gives awareness to the workers

Harmful Effects of Chlorine Gas Leak

1.Respiratory Tract Irritant

2.Eye Irritant

3.Mouth and throat irritant

4.Skin irritant

5.A headache and nausea

6.Problems with the digestive system

7.Corrosion of teeth.

8.Asthma and cancer.

To avoid all the above mentioned problems which leads because of chlorine gas leak when people in hail ,each and every company must keep gas leak detector.

We are are one of the leading chlorine gas leak detector manufacturers and suppliers in india.To know more details about our products and services visit our website 

Role of Chlorine in Day to Day Life

While you might not realize it, the chemical chlorine and its compounds are part of almost everyone's daily life. The water you drink, the food you eat, the medicine you take, the apparels you clean, the swimming pool you swim in, the car you drive, and thousands of other products are sanitised or manufactured with chlorine.

Chlorine is used in many industrial processes, including industries where plastics, vinyl, and nylon are made as well as pharmaceuticals and the food/beverage industry, too. The electronics industry depends on chlorine in the production of microprocessors and computers. Chlorine is used in the manufacture of gasoline additives, brake fluid, and antifreeze, as well as popular metals such as titanium, magnesium, and aluminium.

How can something so common and useful also be so dangerous and potentially deadly when used improperly? Chlorine gas has an intoxicating effect and appears green-yellow at room temperature. It is also water-soluble. At 0.3 to 0.5 parts per million (ppm), you can start to detect its smell, and trouble soon follows in higher concentrations.

Chlorine gas may have a burning effect on the eyes, nose, and throat which may cause bronchial inflammation, respiratory tract damage, and death. Chlorine is denser than air, which implies that it remains near the ground and exposure victims need to be moved away from the contaminated environment. In World War I, chlorine gas also was used as a weapon which caused mass destruction on U.S. soldiers.

Clean Water Treatment 

Chlorine is used as a cleaning agent to treat drinking water to destroy bacteria and other harmful micro-organisms. It also restricts the growth of algae or slime and helps improve the taste and smell of fresh water. Chlorinating basins and well sites have small infrastructure enclosing chlorine storage tanks with mixing systems. Fans are provided for a ventilation system, with gas detectors installed for monitoring and alarm purposes in case of a system leak. Handy gas detectors often are carried into these confined space areas.

Sewage Wastewater 

For neutralization of effluent, a complete chlorination system is used at waste treatment facilities. Toxic gas detectors are used to detect chlorine gas at this location - the chlorine tanks, the chlorine dosing pump, the chlorine mixer, and the sampling area. In open settling pond areas, portable gas detectors are carried to warn workers of excessively high concentrations of gas.

In the workplace, both handy gas detectors and fixed gas detection systems are installed to help protect workers from chlorine. Depending on the type of workplace hazard, one or both types of gas detectors may be used. From the above description, it is clear the use of chlorine is prevalent in so many industries and it is helpful if we have a broader understanding of its applications in various industries before developing a chlorine gas safety program and determining the requirements for portable and/or fixed gas detectors in any plant.

We have supplied Chlorinators and Chlorination Systems to various clients across india. We are are one of the leading chlorinators manufacturers and suppliers in india.To know more details about our products and services visit our website 

Want To Have A More Appealing Gas Chlorinator? Read This!

Gas Chlorine is still the most common and cost-effective disinfection technology for water and wastewater treatment applications. Gas chlorinator, sulfonate & ammoniator safety has been greatly improved over the years. Gas feeders tools are now installed vacuum feed in lieu of pressure feed and are direct container mounted vs. remote mounted vacuum regulators. Safety has also been gained by the adding of chlorine emergency shutoff actuators. Automatically and Manually control gas chlorine feed systems are available through Industrial Devices and are capable of feeding chlorine, Chlorine Vaporizer, Chlorination Accessories, and Safety Systems solutions.

For our valued clients, we bring forth a quality assortment of Chlorine Gas Chlorinators. We, at our end, make sure that our entire range of leak absorption system automatically controls the leakage of chlorine. This Chlorine Gas chlorinator is extensively used as a safety device used to reduce the diffusion of chlorine gas into the atmosphere. Our offered gas leak absorption system is also used as a cleaning agent and is offered to our customers at nominal prices. 

Uses Of Gas Chlorinators:

The use of Vacuum Gas Chlorination for sterilizing water is widely practiced throughout the world. Vacuum Gas Cylinder (direct cylinder mounted gas chlorination) is generally accepted as a very efficient and economical means of rendering water supplies safe to drink and giving protection against water-borne diseases. The technique involves mixing chlorine gas and water to form hypochlorous acid. This kills the harmful bacteria and viruses. 

This system automatically controls the leakage of chlorine from 100kg and 900kg tunnels and that chlorine is used as a cleaning agent. This system consists of a blower, absorption tower with Raschig rings, alkali tank (NaOH), etc. It ensures a person to take breath easily. It has the consumption Sufficiency of 100kg/hr and 200kg/hr for 100kg and 900kg cylinders. 

Operation Method of Gas Chlorinator:

Manual Mode

- If Leaking of chlorine gas sensed by means of ammonia torch and the leakage is unmanageable or to remove the excess of chlorine gas in the chlorination rooms.

- Arrangement of the caustic solution in caustic holding tank should be kept ready.

- Wear Self breathing appliance if the caustic recirculation pump and blower starters are in the same chlorination room.

- Start the blower so that the blower will absorb the chlorine gas in the rooms and put it in the scrubbing system.

Note: Never mix caustic flakes with water inside the caustic holding tank for the arrangement of caustic solution. It should be arranged outside or use caustic solution which is easily available. 

Automatic Mode 

In addition to the basic consumption system, it includes of

Leakage Detector, Leakage Sensors, Leakage Alarm device ,and Control panel.

Gas chlorinators, sulfonate, and ammoniators systems for water and wastewater treatment.

Applications include:

Municipal, Industrial, Agricultural, Recreational, Food, and Healthcare

Regal chlorinator has a proven reliability record and offer:

- Long life

- Ease of maintenance [68 parts]

- Quality construction and materials

- Offer limited lifetime warranty on diaphragm and inlet safety valve spring.

- Regal Gas Chlorinator

Performance range:

- Chlorinators are available for cylinder mount, wall mount, auto-change-over, and automatic control installations.

- Capacities offered are from 30 g/h to 40 kg/h

- sulfonate capacities are 75 g/h to 10 kg/h

- Ammoniator capacities are 75 g/h to 2 kg/h

- Cylinder mount diagram Model 216

Additional equipment available includes:

Gas detector/alarm unit with a low-level 1ppm warning and 3ppm dangerous alarm settings

Smart Valve for various control options such as:

 - Flow proportional control

 - Residual only control

 - Compound loop control

 - Feed-forward de-chlorination control

 - Ton container adaptor fitting

For More Details Visit:http://industrialdevices.in/

The Biggest Contribution of chlorine to Humanity

Chlorine was discovered in 1774 by carl Whihelm Scheele but its name was given by Humphry Davy in 1810. The name Chlorine is derived from colour, meaning green, referring to the colour of the gas. Chlorine has become an important element nowadays and its application are enormously more than even you can imagine.

Chlorine Application

Chlorine is an important chemical which is mainly used for water purification, bleach, in mustard gas and in disinfectants.chlorine is involved in bleaching wood pulp for paper making, bleach is also used industrially to remove link from recycling paper. Chlorine chemistry is critical for manufacturing medicines we depend on, it is generally used to make medicines which lower cholesterol, control arthritis pain and relieve allergy symptoms. Another major use of chlorine is in organic chemistry. It is used as an oxidising agent and in substitution reactions. 85% of pharmaceuticals company use chlorine or its compounds at some stage in their manufacture.

 The contribution made by chlorine

Since it's discovery chlorine found its application in many fields, as discussed earlier the application of chlorine, one thing is sure that its application is getting widened day by day. In the past chlorine was commonly used to make chloroform (an anaesthetic) and carbon tetrachloride (a dry-cleaning solvent). However, both of these chemicals are now strictly controlled as they can cause liver damage and results in severe health problems.

Chlorine was mainly used in human history to remove various bacterias and viruses from water and it's termed later as chlorination of water which is mostly use till now to make water potable. Chlorine so far finds it's application in many fields, from pharmaceutical to the food industry and now scientist is working in making fast processor using chlorine as one of the base material. Visit: www.industrialdevices.in/

Know More about Gas Chlorination

Chlorine is broadly used as the main disinfecting ingredient for gas chlorination treatments in the water industry. Chlorine acts as a fast oxidizing agent treat organic taste and odour and produce a free-chlorine residual. 

Purpose of Chlorination 

• Chlorination is basically used for disinfection and oxidation in water treatment. 
• Chlorine can directly destroy the bacterial cell. 
• Chlorine deactivates the enzymes which enable the cells to use food, thus starving the organisms. 

Elemental Chlorine 

Elemental chlorine is liquid or gaseous in form. 

Chlorine gas can be compressed to a point where it liquifies. Cylinders contain both liquid chlorine 

(about 85%) and gas chlorine (about 15%). In its gaseous form, it is 2.5 times heavier than air. 

Liquid chlorine rapidly vaporizes to gas when unpressurized.One volume of liquid chlorine provides about 450 volumes of gas chlorine. 

The gas chlorination has proven a safe and potent way to disinfect water supplies. Chlorine gas is not considered to be harmful, but it is a respiratory, eye and skin irritant. Chlorine gas can cause breathing difficulties and even suffocation in very high concentrations. 

Chlorine is not explosive, but it can support combustion. All forms of chlorine must be used and handled with proper knowledge, care, and respect in order to eliminate the potential for unsafe conditions. 

Applications 

The disinfection of potable water is one of the most standard chlorine applications. In addition to being a potent but economical disinfectant. Gas chlorine is also used to disinfect treated wastewater and reclaimed water. 

Many industries also use gas chlorine for various applications, including cooling water and intakes, aluminium or gold fluxing, pulp and paper, food and beverage, rubber glove manufacturing, flour bleaching, and more. 

Contact Industrial Devices today for details about our range of gas chlorination equipment including vacuum regulators, chlorinators, ejectors and residual chlorine analyzers etc..